Virtual Process Chain

Seamlessly connect product design, manufacturing validation, and engineering using Simutence approaches to generate a Virtual Process Chain.

composite forming simulation

Composite forming

  • Validation of manufacturability
  • Optimization of gripper, clamping, and sequential forming setups
  • Support of mold design
  • Prediction of local fiber orientation and fiber volume content
  • Thermomechanical-thermokinetical analysis for thermoforming
  • Supported technologies: Thermoforming, textile draping, membrane forming, and hot forming
  • Material card creation as a service

Compression molding

  • Material card creation
  • Validation of manufacturability
  • Prediction of filling behavior, required press forces, and suitable processing temperatures
  • Prediction of the pre-forming of complex initial charge configurations
  • Supported material classes: SMC, LFT, and GMT
  • Material card creation as a service

Warpage simulation

  • Validation of dimensional stability
  • Prediction of process-induced deformations (warpage, spring-in)
  • Prediction of solidification and residual stresses
  • Prediction of crystallization (thermoplastics), and curing (thermosets)
  • Initialization of local state variables predicted by forming and compression molding simulation (fiber orientation, temperature, degree of crystallinity or cure)
  • Material card creation as a service

Structural analysis (FEA)

  • Validation of load requirements
  • Consideration of manufacturing effects (e.g. local fiber orientation)
  • Prediction of component stiffness and failure
  • Prediction of local stresses after assembly of the actual geometry predicted by warpage simulation

Seamless data stream

Our functional and modular virtual process chain is based on data transfer between the different simulation steps through mapping and homogenization approaches using our software add-on SimuChain.

Based on this, state variables such as fiber orientation or fiber volume content predicted by process simulation are retained and transferred to e.g. warpage or structural simulations.

Seamless data stream